Thermotion Corporation - Thermo-Shift - 4WD
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(500/740 Series) Actuators (IP Series) Thermo Magnetic
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Thermo-Shift - 4WD


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Thermo-Shift---4WD

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Chevy and GMC C/K 4WD Truck Front Axle Engagement Actuator
1988-97 K1500,K2500 & K3500
  • Replaces GM P/N 800116
  • Installs in less than ten minutes - Only one tool needed

Installation Instructions
  1. Front wheels should be raised off the ground 5 to 6 inches.
    Caution: Vehicle should be supported by jack stands under the frame rails when working under the vehicle.
  2. Removal of old actuator:
    • Remove skid plate (if vehicle has skid plate)
    • Disconnect actuator connector from vehicle wire harness
    • Unscrew old actuator
  3. Installation of new actuator
    • Be sure internal threads on housing are clean
    • Apply thread sealer on actuator threads
    • Screw in actuator until the flange of the actuator is snug against the axle tube housing. Do not apply more then 15 ft. lbs. torque
    • Reconnect the actuator connector to vehicle wire harness
    • Replace skid plate (if applicable)

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